How many times have you had to open an email, download three different attachments—say, a Word document, an Excel sheet, and a JPEG image—and then manually convert and piece them together into a single file for a report or compliance archive?
If you deal with high volumes of correspondence, this manual process is an absolute time-sink. Fortunately, you can completely automate this workflow. Using Mail Attachment Downloader PRO Server by Gearmage, you can automatically convert emails and their multi-format attachments into one cleanly merged, single PDF file.
Here is a step-by-step guide on how to set it up, along with tips on how to filter out unwanted attachments like email signatures or logos.
Why Merge Emails and Attachments?
- Simplified Archiving: Store the entire context of a conversation—the email body and its files—in one place.
- Audit and Compliance: Perfect for legal, financial, or corporate environments that require unalterable records of complete email threads.
- Easy Sharing: Send clients or stakeholders a single comprehensive document rather than an overwhelming pile of separate attachments.
Step 1: Capture the Email Body
To make sure your final PDF includes the actual text of the email as the opening pages, you need to save the email text first.

- Open your Mail Attachment Downloader PRO Server dashboard.
- Navigate to the Global filters tab to create a new filter rule (or edit an existing one).
- Ensure that the “Save as .eml” checkbox is checked.

Step 2: Filter Out Unwanted Attachments
Before converting files, you want to make sure you aren’t accidentally merging junk files—like social media icons from email signatures or small header logos—into your final clean PDF. You can fine-tune your rule’s filters to exclude specific files:
- Exclude by Name or Extension: You can configure the filter to skip attachments matching specific extensions (e.g., excluding
.pngif you only want documents) or matching specific text. This allows you to exclude files by their full name or parts of the name (such as ignoring anything containing the word “logo” or “signature”). - Exclude Smaller Attachments (Size Thresholds): Embedded image content, like buttons and badges in an email footer, are usually very small. You can set a minimum file size threshold in your filters to automatically exclude smaller attachments (e.g., skipping any file under 10 KB or 15 KB). This ensures only actual, substantial document attachments make it to the final merge.
Step 3: Set Up Document Conversion for Varying Formats
Once your filters ensure only the correct attachments are being processed, you need to instruct the program to convert all these different incoming formats into PDFs.

- Under the Actions menu on your rule, click Add action and select Document conversion.
- In the list on the left, click on the Document conversion item under After saving file.
- Click the “Add conversion” button on the right.
- Select your From Type (the source format, e.g.,
DOCX,TXT,HTML,RTF,XLSX,JPG) and set the To Type toPDF. - (Optional) If you receive multiple formats, repeat this step to add conversions for Cells (
XLSX), Slides (PPTX), and Images (JPG/PNG). - Crucially, check the “Delete source files after conversion” checkbox. This ensures your folder doesn’t get cluttered with the original separate files once they become PDFs.
Step 4: Combine Everything into a Single PDF
At this point, the software will have turned your email body and all your filtered attachments into individual PDF files. The final step is to bind them together.

- Right-click on the Document Conversion action you just configured.
- Select “Add Merge PDF files” from the context menu.
- Check the “Delete all source PDFs” checkbox (this removes the temporary, individual PDFs after they are combined).
The Result
Once this automation runs, the tool handles everything in the background. When an email hits the inbox, Mail Attachment Downloader PRO Server filters out the junk, converts the important files, and builds your document.
Your final output folder will contain a single, unified PDF file. The first few pages will display the email body text, and the subsequent pages will smoothly transition into the rendered attachments, completely clean of clutter.
Going Beyond PDF
If your workflow demands other formats, the PRO Server edition supports conversion into over 50+ formats (including multi-page TIFFs, HTML, JPEG, and more). You can even check the “Encrypt PDF” option during setup if you need to secure sensitive data with a password automatically.
Further reading
Some interesting how-to links and posts for further exploration:
- How email rules work in-depth
- Save emails to a database or even excel/csv from emails to a database
- Save to multiple folders from multiple accounts using multiple email rules.
- Send emails automatically after downloading files or attachments or body
- Unzip files, Decrypt pdf’s and run script’s
- Extract data and download emails for invoice processing
- Convert email attachments to different formats
Contact us
Contact us if you have any questions, suggestions about the functionality described in this article.



























































